In 2024, AdvanTech Plastics took on a significant mold transfer project from a new customer facing quality issues with their previous two suppliers. The customer, whose name is withheld for privacy reasons, had been experiencing ongoing problems and needed fresh insights to optimize their molding process. After reshoring the molds from China due to extended lead times, the customer turned to AdvanTech Plastics for a solution.
The Challenge: Quality and Lead Time Issues
The customer had originally outsourced the molds to a supplier in China, but prolonged lead times and inconsistent quality led them to reconsider their approach. At one point, they had even tried a second supplier, but the results remained unsatisfactory. The customer finally decided that reshoring the molds would give them better control over quality and turnaround time.
By the time the molds arrived at AdvanTech Plastics, they were in poor condition, showing clear signs of wear and neglect. This was not entirely surprising given the customer’s struggles with consistent quality. However, AdvanTech’s team was prepared to tackle the challenge.
A Thorough Inspection and a Fresh Perspective
Upon receiving the molds, AdvanTech’s experienced technicians immediately conducted a thorough cleaning to remove debris and contaminants. Once the molds were in a suitable condition, the team proceeded with sampling to gather initial data. The goal was to assess the mold quality, identify any flaws, and understand how to optimize performance.
After analyzing the trial results, AdvanTech arranged a meeting with the customer to discuss their findings. It became clear that some of the molds required modifications to function efficiently. AdvanTech’s team presented detailed recommendations, including adjustments to tooling and process parameters, to improve overall output and consistency.
Production Success: Six Molds Approved and Running
Following the consultation and adjustments, six out of the seven molds were successfully approved and have since moved into production. The customer immediately noticed a significant improvement in quality, thanks to the optimized processes and diligent maintenance practices implemented by AdvanTech. The successful transition not only addressed the long-standing quality issues but also drastically reduced lead times, giving the customer a more reliable production schedule.
Progress on the Final Mold
As of now, AdvanTech Plastics is finalizing external work on the seventh mold, which has presented some unique challenges. The team remains dedicated to resolving the issues and anticipates having parts approved by March. This commitment to quality and efficiency underscores AdvanTech’s dedication to ensuring every mold, regardless of condition, can meet the customer’s standards.
Why AdvanTech Plastics Continues to Lead Mold Transfer Projects
AdvanTech Plastics’ ability to manage complex mold transfers and optimize production processes sets it apart in the industry. The company’s focus on efficiency, quality, and customer satisfaction drives its success, especially in challenging reshoring projects. Their experience with domestic and offshore mold transfers ensures that every project is approached with expertise and dedication.
Investments in advanced equipment, including five new all-electric presses, have allowed AdvanTech to reduce scrap rates and increase production speed. This level of innovation, combined with a hands-on approach to mold optimization, continues to make AdvanTech a preferred partner for companies looking to enhance their manufacturing processes.
A Bright Future for the Partnership
As the customer continues to benefit from AdvanTech’s dedication and technical expertise, the successful transfer of these seven molds marks the beginning of a long-term partnership. By reshoring production and relying on AdvanTech’s reliable processes, the customer has not only improved quality but also regained control over production timelines.
This project highlights the value of choosing a manufacturing partner with proven experience in mold transfers and reshoring. AdvanTech Plastics remains committed to helping more companies overcome challenges, streamline their production, and achieve lasting success.